China Metal Steel Foundry Best Quality Casting

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Product Description

1

Basic Specifications

Model NO.cylinder cap
ApplicationAgricultural Machinery
Surface PrepShot Blast + Ultrasonic Cleaning
StandardASTM, AISI, DIN, BS, JIS, NF, AS, AAR
CertificationTS16949 / ISO14001 / TUV
Heat TreatmentQuench and Temper (Mesh Belt Furnaces)
Machining20 Machining Centers + 50 NC Machines
InspectionMT/UT/RT/100% Visual + Gage/CMM
Capacity20,000 Tons/Year
2

Professional Steel Casting Services

We are a leading provider of complex and high-tech castings for the automobile, rail, construction, and agricultural sectors. With 30 years of expertise in precision casting and machining, we offer world-class quality products and engineering solutions.

Operational Overview
Production Facilities4 Modernized Factories
Total Area110,000 Square Meters
ManagementDedicated independent teams for each process
3

Foundry Capabilities

Investment & Lost Wax Casting

Equipped with modern energy-saving and eco-friendly production lines. Features automatic wax and shell making, heat treating, and an annual capacity of 20,000 tons.

Lost Foam & New Material Foundry

Established in 2022, covering 40,000 m². Advanced automatic production lines for lost foam casting with an annual capacity of 30,000 tons.

4

Machining & Precision Finishing

Our facilities house over 200 units of advanced equipment, including Okuma machining centers, gantry centers, laser cutters, and welding robots.

Equipment TypeQuantity
Horizontal Machining Center (4-Axis)11
Vertical Machining Center (4-Axis)56
CNC Lathes / Turning Centers56+
Laser Cutting (Up to 40,000W)Multiple
5

Technical Parameters

Casting PrecisionCT6 - CT8
Surface RoughnessRa6.4 - Ra25um
Weight Range0.1 - 500kg
MaterialsAlloy Steel, Carbon Steel, Stainless Steel, Cast Iron
Machining AccuracyPositioning ±0.004mm, Repeatability ±0.003mm
6

Quality Control & Inspection

Quality is at the core of our operations. We utilize over 60 sets of inspection equipment to ensure every part meets customer specifications.

  • Chemical Analysis & Metallography
  • Tensile & Impact Testing
  • X-ray (RT), Magnetic Particle (MT), and Ultra-Sonic (UT) Testing
  • 3D Scanning and Coordinate Measuring Machine (CMM)
7

Competitive Advantages

Engineering Excellence

Top-tier technical team offering design optimization to reduce costs and use of casting simulation software to ensure PPAP success.

Rigorous QA Standards

Following IATF16949 systems with IQC, IPQC, and FQC teams. Machining PPM achieved ≤ 50.

One-Stop Solution

Integrated capabilities covering casting, precision machining, welding, sheet metal, and complex assembly.

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Frequently Asked Questions

Q1: What casting processes do you offer?

We specialize in Lost Wax (Investment) Casting, Lost Foam Casting, and Shell Moulding to meet various precision and volume requirements.

Q2: What is your annual production capacity?

Our combined facilities provide an annual casting capacity of up to 50,000 tons (20,000 tons from our primary foundry and 30,000 tons from our newest site).

Q3: Which materials can you process?

We work with a wide range of materials including carbon steel, alloy steel, stainless steel, cast iron, and aluminum alloys.

Q4: What are your precision machining capabilities?

We have over 200 machines, including 4-axis horizontal and vertical machining centers, with positioning accuracy of ±0.004mm.

Q5: Do you provide surface treatments?

Yes, we offer comprehensive finishing including E-coating (KTL), powder coating, zinc plating, hot galvanizing, and black oxide.

Q6: What quality certifications do you hold?

Our facilities are certified under IATF16949, ISO9001, and ISO14001 quality and environmental management systems.

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